WE TURN GARMENT INTO

HIGH QUALITY PRODUCTS

We cover the entire recycling process
in the manufacture of regenerated yarn

Logo RESPIN by Vilarrasa

Give a new life to recycled products

At Respin by Vilarrasa we do not see waste, we believe in the power of circular solutions. We work with different waste sources to create new high quality recycled yarn. Establish your trusted recycled yarn supplier with RESPIN.

Post industrial
& Post consumer recycled yarn

Certified as:

Re-Recycle concept

We believe in a more sustainable world: to give a new life to recycled products.
As recycled yarn manufacturers, our roadmap is based on a holistic approach that incorporates both technical challenges and planet centred ones.

Vilarrasa factory

Shredding, spinning and twisting factory

Our main value is to offer a 360º service with a vertical integration of the entire production process of recycled yarn. That is why we have our own machinery to carry out the shredding, spinning, twisting and colour processes through colour laboratory for bleached, ecru or coloured recycled yarns.

Specialised in the textile sector

More than 65 years in the industry providing circular process solutions in the manufacture of recycled yarns.

Own process machinery

Complete vertical integration of all processes in the manufacture of recycled yarn with our own machinery.

Top quality Standards

Our yarns are manufactured with the following certifications: ISO 9001, GRS, BCI, Standard 100 by OEKOTEX.

Logo RESPIN by Vilarrasa

RESPIN by Vilarrasa is a line of business that responds to the projects and manufacture of recycled yarns with post-industrial and post-consumer materials.

RESPIN was born as a business model of the parent brand Vilarrasa, a company with more than 65 years of expertise in the manufacture of recycled yarn.

What we can do for our customers and the planet?

At Respin by Vilarrasa we recycle the following wasted resources to produce recycled cotton yarn: post-industrial and post-consumer recycled yarn.

Post-industrial

Raw material that comes from discarded textiles before consumer use, this is waste generated in the weaving process.

Post-consumer

Waste which has served its intended purpose,
passed throught the hands of a final consumer.

Post-consumer garment - RESPIN by Vilarrasa

RECYCLED YARN MANUFACTURING PROCESS

Circular economy in recycled yarn manufacturing in 5 steps

01 | Raw material and sorting​

We buy pre-consumer, post industrial and post-consumer textile waste as a source of recycled raw material. We select the best raw material, sourcing the highest quality textile waste from all over the world and working with the most trusted suppliers. Garment cutoffs are collected for sorting, cleaning and shorting into even sizes. In this way we prevent textile waste from going to landfill with the aim of creating a zero waste recyling model.

02 | Shredding process​

Fabric pieces are shredded multiple times to get opened into fiber sheet. We use our own shredding machinery, ensuring that we work with the best material, in the best conditions, to be able to manufacture the best thread in our recycled yarn shredding process. We have separate manufacturing centers for raw/white yarns and for colored yarns, avoiding contamination. We cover the whole recycling process (360º) by directly recycling unwanted clothes, making it possible to reduce the carbon footprint.

03 | Yarn colour design development​

At RESPIN by Vilarrasa we create new fibers with accurate and unique colors without using water or chemicals. We design and cover an unlimited variety of colors according to the needs of our customers.  We continuously monitor the physical and chemical properties of our yarns.

04 | Thread transformation & Spinning​

The recycled fiber blends are spun into low-impact yarns for all types of fashion, accessory and home textile products. We continuously innovate in new ultimate machinery in order to improve fiber quality by using our +65y of expertise in recycled yarn production.

05 | Recollection​

Respin by Vilarrasa aims to move towards a closed loop economy. Therefore we use textile waste to give a new life to recycled products to complete the yarn circular process.

RECYCLED YARN MANUFACTURING PROCESS

Circular economy in recycled yarn manufacturing in 5 steps

We buy pre-consumer, post industrial and post-consumer textile waste as a source of recycled raw material. We select the best raw material, sourcing the highest quality textile waste from all over the world and working with the most trusted suppliers. Garment cutoffs are collected for sorting, cleaning and shorting into even sizes. In this way we prevent textile waste from going to landfill with the aim of creating a zero waste recyling model.

Fabric pieces are shredded multiple times to get opened into fiber sheet. We use our own shredding machinery, ensuring that we work with the best material, in the best conditions, to be able to manufacture the best thread in our recycled yarn shredding process. We have separate manufacturing centers for raw/white yarns and for colored yarns, avoiding contamination. We cover the whole recycling process (360º) by directly recycling unwanted clothes, making it possible to reduce the carbon footprint.

At Vilarrasa we create new fibers with accurate and unique colors without using water or chemicals. We design and cover an unlimited variety of colors according to the needs of our customers.  We continuously monitor the physical and chemical properties of our yarns.

The recycled fiber blends are spun into low-impact yarns for all types of fashion, accessory and home textile products. We continuously innovate in new ultimate machinery in order to improve fiber quality by using our +65y of expertise in recycled yarn production.

Respin by Vilarrasa aims to move towards a closed loop economy. Therefore we use textile waste to give a new life to recycled products to complete the yarn circular process.

RESPIN by Vilarrasa means

High quality recycled yarn made in Europe

Offer high quality recycled yarn to your customers. We control the entire manufacturing chain to ensure yarn quality.

Keep the production line free of yarn breakages

We guarantee yarn regularity, strength and less dust in the yarn to avoid machine stoppages.

Sustainability certifications

100% recycled certified yarns. Compliance with requirements, and sustainability demands.

Reduce the carbon footprint

Cotton recycled yarn manufactured in European locations to reduce the impact on the ecological footprint.

Real delivery terms

Compliance with delivery deadlines, service tracking and delivery reliability.

Bleached and colored recycled yarn available

Our own colour laboratory creates a wide range of colours without using dyes.

HIGH QUALITY RECYCLED YARN MANUFACTURER

Our machines are already to manufacture your recycled yarn

Fill in the form to know more technical specifications, information, or delivery times to develop your project.