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The environmental impact of conventional vs. pre-consumer recycled yarn production

Yarn production is an industry that has a significant impact on the environment. The use of natural resources, such as water and energy, and the emission of greenhouse gases are just some of the effects that conventional yarn production can have on the environment. In contrast, the production of pre-consumer recycled yarn can have a much lower environmental impact, making it a more sustainable option for textile production.

In the United States, for example, the demand for sustainable products is steadily growing, which has led many companies to look for more sustainable alternatives for yarn production. Pre-consumer recycled yarn is one of those alternatives, and its popularity is growing due to its environmental benefits.

The conventional yarn production process involves the use of a large amount of water and energy, as well as the emission of greenhouse gases. In addition, the dyeing and finishing processes also have a significant environmental impact due to the use of chemicals and the generation of waste. In contrast, the production of pre-consumer recycled yarn involves the use of materials that would otherwise be wasted. Instead of using virgin materials, as in conventional yarn production, pre-consumer recycled yarn is manufactured from leftover materials and waste from textile production. This means that the production of pre-consumer recycled yarn significantly reduces the amount of waste sent to landfill and the amount of energy required.

According to a study conducted by Textile Exchange in 2020, it is estimated that the production of pre-consumer recycled yarn saves up to 60% energy and reduces greenhouse gas emissions by 32% compared to conventional yarn production. In addition, the use of recycled materials in yarn production can reduce the amount of waste sent to landfills by 65%. This data clearly shows the environmental benefit of using pre-consumer recycled yarn compared to conventional yarn, making it a more sustainable option for the textile industry. At Vilarrasa we have been producing high quality pre-consumer recycled yarn for more than 50 years, we have the infrastructure and resources necessary to offer a complete service, in addition to being up to date with the emerging demands and sustainability certifications necessary to meet all the objectives of our customers. If you are going to make the leap to pre-consumer recycled yarn, count on an expert partner in the sector!